Question 1: Define 'batch production' and provide an example of a product that might be made using this method.

Answer: Batch production involves manufacturing a set quantity of a product in groups or batches, with each batch processed separately. An example is bakery products like bread or cakes made in batches.

Question 2: Describe two advantages of using mass production for a large electronics company.

Answer: Advantages include high output efficiency, leading to lower costs per unit, and consistency in product quality due to standardized processes.

Question 3: Explain what is meant by 'job production' and give an example of a business that might use this method.

Answer: Job production is producing a single product tailored to specific customer requirements, often unique or custom-made. An example is a bespoke furniture maker creating custom-designed tables.

Question 4: Compare the main differences between batch production and continuous production.

Answer: Batch production produces limited quantities of a product in groups, allowing for variation and flexibility. Continuous production operates 24/7, producing large quantities of identical products with minimal interruption, ideal for high demand items like chemicals or petrol.

Question 5: Identify two limitations of using job production for a clothing company that specializes in mass-market T-shirts.

Answer: Limitations include higher costs per unit due to specialized craftsmanship and slower production rates, making it unsuitable for large-scale mass production.

Question 6: Sketch a simple flowchart to illustrate the steps involved in mass production of a smartphone.

Answer: A correct sketch should include sequential stages such as component manufacturing, assembly, testing, packaging, and distribution, connected with arrows indicating the process flow.

Question 7: Explain why a car manufacturer might choose flow production over batch production.

Answer: Flow production allows for continuous, high-volume output, reduces costs through economies of scale, and ensures consistent product quality, making it suitable for mass-market vehicles.

Question 8: Identify and explain one benefit and one drawback of using automation in the production process.

Answer: Benefit: Increased efficiency and faster production rates. Drawback: High initial investment costs and potential job losses for workers.

Question 9: Imagine you are designing a new product that requires high customization. Which production method would you recommend and why?

Answer: Job production, because it allows for high customization and tailoring the product to specific customer needs, despite being slower and more expensive.

Question 10: Describe how quality control might differ between batch production and continuous production.

Answer: In batch production, quality control checks are performed after each batch, allowing issues to be identified and rectified. In continuous production, quality control is integrated into each stage of the process, often using automated systems to maintain consistency.