Question 1: Describe three different types of paper or board used in product design, including their common uses and key properties.

Answer: Possible answers include: Cardboard - rigid, strong, used for packaging; Plywood - layered wood veneer, durable, used for furniture; Cardstock - thick, stiff paper, used for cards and displays. Candidates should mention properties like strength, flexibility, and typical applications.

Question 2: Explain the difference between corrugated cardboard and solid cardboard in terms of structure and typical uses.

Answer: Corrugated cardboard has a fluted layer sandwiched between two linerboards, making it lightweight and strong, ideal for packaging. Solid cardboard is a single thick sheet, less flexible, used for displays or model making.

Question 3: Identify a suitable type of paper or board for creating a lightweight, foldable prototype model and justify your choice.

Answer: A suitable choice would be lightweight poster or craft board because it is thin, easy to cut and fold, and provides enough stability for prototypes.

Question 4: Design a brochure for a new eco-friendly product. Sketch a front cover layout, including a title, an image placeholder, and space for a slogan.

Answer: A clear sketch should include a large rectangular front cover with a prominent title at the top, a central area for an illustrative image, and a catchy slogan below or beside the image. The layout should be balanced and visually appealing.

Question 5: Sketch a plan for a business card using a stiff paper or thin board. Include placement of the company name, individual's name, and contact details.

Answer: The sketch should show a rectangular card with the company name at the top, the person's name below it, and contact details (phone, email) at the bottom or on one side. Include space for a logo if applicable.

Question 6: List three properties that make paper or board suitable for use in packaging design.

Answer: Strength, lightweight, and ease of printing or decorating.

Question 7: Describe the process of cutting and shaping a sheet of cardboard to create a simple box. Mention tools and safety precautions.

Answer: Use a sharp craft knife or scissors to cut the cardboard along marked lines. Use a ruler and pencil for precise measurements. Fold along scored lines to form the box edges. Always cut away from your body and wear safety gloves if necessary.

Question 8: [CRITICAL THINKING] Think of a product that could be made from recycled paper or board. Describe the product and explain why this material is suitable.

Answer: Example: Recycled paperboard storage boxes. The material is eco-friendly, cost-effective, and easy to print on for branding purposes.

Question 9: Create a labelled diagram of a cross-section of corrugated cardboard, indicating the different layers involved.

Answer: The diagram should show three layers: an outer liner, a fluted middle layer (corrugation), and an inner liner. Labels should clearly identify each part.