Question 1: Define the term 'mass production' and explain how it differs from 'one-off production'.

Answer: Mass production involves manufacturing large quantities of identical products using automated processes, whereas one-off production refers to creating a single, unique item often by hand.

Question 2: Describe a scenario where batch production would be the most suitable method. Include details about the product and production process.

Answer: Batch production is suitable for making a limited quantity of a product, such as a batch of custom-designed cakes or a series of themed toys. The process involves producing a set number of items in cycles before stopping or switching to a different product.

Question 3: Create a brief design plan for a small, handmade wooden picture frame intended for local sale. Include key features and materials.

Answer: The plan should specify the use of wood (e.g., pine), dimensions of the frame, a simple glazing method, and a decorative finish. Emphasize hand tools and manual assembly methods suitable for small-scale production.

Question 4: Sketch a simple schematic of a production setup for a small craft workshop that produces custom candles. Label the main areas or stations involved.

Answer: A layout showing areas such as wax melting, pouring, cooling, and packaging stations. The sketch should include workbenches and equipment like melting pots, molds, and packaging supplies.

Question 5: Explain why large-scale mass production might not be suitable for creating bespoke jewelry.

Answer: Bespoke jewelry requires customization and detailed craftsmanship, which are difficult to achieve with automated mass production. It is more suited for small-scale or one-off production to meet individual customer specifications.

Question 6: Design a logo for a small company that produces handmade ceramic mugs. Draw the logo in the space below and provide a brief description of your design.

Answer: The logo should be simple, recognizable, and reflect the handmade nature of the products. The description should explain the choice of shapes, colors, and any symbols used.

Question 7: Identify three advantages of batch production over one-off production.

Answer: Batch production allows for efficient use of resources, consistency across products, and the ability to produce multiple items in a shorter time than one-off production.

Question 8: Draw a flow diagram illustrating the steps involved in manufacturing a plastic bottle using continuous production.

Answer: The diagram should show stages such as raw material input (polymer), extrusion, molding, cooling, trimming, and filling.

Question 9: Describe a product that would be best made using one-off production and justify your choice.

Answer: A custom-made wedding dress or a bespoke piece of furniture would be ideal, as these require personalized fittings and craftsmanship that cannot be mass-produced.

Question 10: Sketch a plan for a small-scale workshop layout suitable for producing handcrafted wooden toys. Indicate the main work zones.

Answer: The sketch should include zones such as cutting, sanding, assembling, finishing, and packaging, with clear pathways between each area.

Question 11: Explain the main differences between job production and mass production in terms of flexibility and cost.

Answer: Job production is flexible, allowing for customization but tends to be more expensive per item. Mass production is less flexible, producing large quantities efficiently at a lower cost per unit.