Question 1: Define 'batch production' and give one example of a product that might be made using this method.

Answer: Batch production involves manufacturing a specific quantity of a product in groups or batches, with each batch going through the production process before moving to the next. An example is bakery items like bread or pastries produced in batches.

Question 2: Compare mass production and one other scale of production, highlighting two key differences.

Answer: Mass production involves manufacturing large quantities of identical products using automated machinery, often on a continuous basis. Compared to craft production, which is small-scale and often involves manual work, mass production is highly efficient and standardized, whereas craft production is flexible and produces unique or bespoke items.

Question 3: Describe a scenario where small-scale or bespoke production would be more appropriate than mass production.

Answer: Bespoke production is more suitable when customisation is required, such as creating personalized jewelry or tailored clothing for individual clients.

Question 4: Identify three advantages of using automated machinery in large-scale manufacturing.

Answer: Advantages include increased production speed, higher consistency and quality of products, and reduced labour costs.

Question 5: Explain the main challenge a company might face when shifting from batch to mass production.

Answer: A main challenge is the high initial investment in machinery and equipment, along with the need to redesign production processes and ensure quality control at higher output levels.

Question 6: Create a rough sketch plan for a small-scale craft workshop layout that allows for efficient workflow. Label key areas such as raw material storage, workbenches, and finishing stations.

Answer: A clear, logical layout showing designated zones for raw material storage, workbenches arranged for sequential tasks, and a finishing or packaging area. The sketch should demonstrate good space utilization and workflow flow.

Question 7: Design a product that would be suitable for production via batch manufacturing. Include a brief description and a sketch plan of your design.

Answer: Students should describe a product like a set of ceramic mugs, noting features such as handles, shapes, and decoration. The sketch plan should illustrate the shape of the mug, placement of handle and decoration areas, and any manufacturing considerations like moulds or assembly points.

Question 8: Identify a product that is typically produced using large-scale mass production and explain why.

Answer: Automobile parts such as car headlights are produced using mass production because they require high-volume, consistent quality, and efficiency to meet demand.

Question 9: Sketch a simple flowchart illustrating the steps involved in mass production of a plastic bottle.

Answer: The flowchart should include steps such as raw material (plastic pellets) melting, moulding into bottles, cooling, quality control, filling, and packaging.

Question 10: Suggest two ways a company can reduce costs when producing products on a large scale.

Answer: Ways include automating processes to reduce labour costs and bulk purchasing of raw materials to benefit from discounts.