Question 1: Define the term 'shaping' in the context of manufacturing processes.

Answer: Shaping is a process used to form materials into desired shapes by removing or deforming material through techniques such as cutting, bending, or molding.

Question 2: Name two common tools used in the shaping process and describe their functions.

Answer: A saw, which cuts material into specific shapes; and a hammer, which can bend or deform metal and other materials.

Question 3: Describe a scenario where you would use a shaping process in designing a product.

Answer: When creating a metal bracket, shaping processes like bending or pressing are used to form the metal into the required shape.

Question 4: Sketch a simple design for a small storage box that uses shaping techniques. Include the main shape and any key features.

Answer: A sketch showing a rectangular box with a lid, with labels pointing to the main shape, the sides, and the lid. The sketch should include lines indicating folds or bends if relevant.

Question 5: Explain the difference between bending and cutting as shaping processes.

Answer: Bending involves deforming material to change its shape without removing material, while cutting involves removing material to achieve the desired shape.

Question 6: List three materials that are commonly shaped in manufacturing and mention a shaping process suitable for each.

Answer: Wood - sawing; metal - pressing; plastic - molding.

Question 7: A designer needs to create a curved plastic part for a consumer product. Which shaping process could be used, and what steps might be involved?

Answer: Molding or thermoforming could be used. The plastic is heated until soft, then shaped over a form or mold before cooling and setting into the desired shape.

Question 8: Draw a cross-sectional view of a piece of sheet metal that has been bent at a 90-degree angle. Label the bend and the two flat sections.

Answer: A sketch showing two flat sections meeting at a right angle with a clear bend in between, with labels for 'bend', 'flat section 1', and 'flat section 2'.

Question 9: What safety precautions should be taken when performing shaping processes such as bending or cutting?

Answer: Wearing safety goggles and gloves, ensuring tools are in good condition, and working in a clear, organized workspace.

Question 10: Identify a shaping process suitable for forming a wooden chair leg and justify your choice.

Answer: Bending using steam or heat, because wood can be softened and shaped into curves when heated.