Question 1: Describe three safety rules you should follow when using hand tools in a workshop.

Answer: Always wear safety goggles; keep tools in good condition; ensure the work area is clean and free from hazards.

Question 2: List four common hand tools used in product making and briefly state what each is used for.

Answer: Hammer - used for driving nails; Screwdriver - used for turning screws; Pliers - used for gripping and bending; Saw - used for cutting wood or other materials.

Question 3: Design Brief: You need to make a small wooden box. Which tools would you use to cut and assemble the wood, and why?

Answer: I would use a saw to cut the wood pieces to size and a hammer and nails or a screwdriver and screws to assemble the sides securely.

Question 4: Sketch a simple plan for a tool storage box that can hold basic hand tools. Include labels for at least three features of your design.

Answer: A rectangular box with a lid, compartments inside for different tools, and a handle on top. Labels should include 'Lid', 'Compartments', and 'Handle'.

Question 5: Draw a detailed diagram of a screwdriver. Show the handle and the shaft, including any features that make it ergonomic.

Answer: A screwdriver with a rounded, textured handle for grip, a straight shaft extending from the handle, and a flat or Phillips tip at the end. The handle should be wider at the end for comfort.

Question 6: Explain the difference between a hacksaw and a coping saw, including what each is typically used for.

Answer: A hacksaw is a tool with a larger frame used for cutting through metal or plastic; a coping saw is smaller, with a fine blade, used for detailed cuts in wood or trim work.

Question 7: Create a step-by-step plan for safely using a drill to make holes in a piece of wood.

Answer: 1. Wear safety goggles. 2. Mark the spot where the hole needs to be. 3. Secure the wood firmly. 4. Select the appropriate drill bit. 5. Hold the drill steadily and start at low speed. 6. Apply gentle pressure until the hole is complete. 7. Turn off the drill and remove it carefully.

Question 8: Sketch a design for a tool belt that can hold different hand tools comfortably. Label at least three key features.

Answer: A belt with multiple pockets and loops, adjustable strap, and reinforced stitching. Labels should include 'Pockets', 'Loops', and 'Adjustable Strap'.

Question 9: What is the purpose of measuring tools such as a ruler or tape measure? Provide two reasons.

Answer: To ensure accurate dimensions of materials; to measure distances or lengths for precise fitting.

Question 10: Imagine you are designing a new type of cutting tool. What features would you include to make it safer and easier to use?

Answer: A safety guard to cover the blade, an ergonomic handle for comfort, and a sharp, replaceable blade for efficient cutting.