Question 1: Identify three common hazards that could occur during the manufacturing of a plastic storage container. Explain how these hazards could be prevented.

Answer: Possible hazards include sharp edges from cutting plastic, inhalation of fumes during heating, and burns from hot surfaces. Prevention methods include sanding edges, working in a well-ventilated area or using fume extraction, and using heat-resistant gloves.

Question 2: Describe the safety features that should be included in a power drill to protect the user during operation.

Answer: Features include an emergency stop button, a safety guard around the drill bit, and a soft grip to prevent slipping. Additionally, automatic shut-off when overheating and clear instructions should be provided.

Question 3: A manufacturer is designing a new handheld sander. List three safety considerations they should incorporate into the design.

Answer: Considerations include: a dust extraction port to reduce inhalation of dust, a safety switch to prevent accidental start-up, and an ergonomic handle to reduce strain and improve control.

Question 4: Explain why it is important to wear protective equipment when using cutting tools in product making.

Answer: Protective equipment, such as goggles and gloves, helps prevent injuries from flying debris, sharp edges, and accidental cuts, ensuring user safety.

Question 5: Sketch a simple safety guard for a small saw. Label the key features that make it safe to use.

Answer: A correct sketch would show a protective shield covering the saw blade, an easy-to-operate safety release, and clear labeling of the guard, safety switch, and protective features.

Question 6: Describe how you would test a new product to ensure it is safe for consumers before mass production.

Answer: Testing methods include conducting safety trials, checking for sharp edges or pinch points, testing for stability and durability, and gathering user feedback to identify potential hazards.

Question 7: Draw a cross-section of a safety lock mechanism for a storage box. Include labels for each part and describe how it prevents accidental opening.

Answer: The drawing should depict a latch mechanism with a locking tab, a spring to hold it in place, and a release button. Labels should include the latch, spring, release button, and locking tab. It prevents accidental opening by requiring deliberate action to unlock.

Question 8: List three safety regulations or standards that a product must meet before being sold in the UK.

Answer: Standards include CE marking, compliance with the UK Safety of Toys Regulations (if applicable), and adherence to the General Product Safety Regulations (GPSR).

Question 9: Explain why it is important to include clear safety instructions with a product. Provide an example of a safety instruction for using a hot glue gun.

Answer: Clear safety instructions help users understand how to use the product safely and prevent accidents. Example: 'Do not touch the hot nozzle. Allow the glue gun to cool completely before storing.'