Question 1: Describe three common hazards that might occur when making a product in a workshop setting. Explain how these hazards could be prevented.

Answer: Possible hazards include cuts from sharp tools, burns from hot surfaces, and eye injuries from flying debris. Prevention methods include wearing protective gloves and goggles, using tools correctly, and ensuring proper ventilation and safety training.

Question 2: Sketch a safety guard for a circular saw to prevent accidental contact. Label the main features that improve safety.

Answer: A correct sketch would show a transparent safety guard covering the saw blade, with a mechanism to easily move or lift it for cutting, and labels indicating 'Safety Guard', 'Locking Mechanism', and 'Cutting Line'.

Question 3: List three personal protective equipment (PPE) items that should be worn when working with power tools. Justify the importance of each.

Answer: Safety goggles to protect eyes from debris, ear protection to prevent hearing damage, and gloves to prevent cuts and abrasions. Each PPE item reduces risk of injury during the manufacturing process.

Question 4: Draw a simple plan for a workstation that maximizes safety during product making. Include features such as storage, PPE stations, and safety signage.

Answer: A clear plan would show designated areas for tools, a PPE station with gloves, goggles, and masks, safety signage indicating hazards, and clear walkways to avoid accidents.

Question 5: Explain why it is important to have a first aid kit accessible in a workshop. Include two examples of injuries that might require first aid.

Answer: A first aid kit ensures quick treatment for injuries, reducing severity and preventing infection. Examples include minor cuts and burns from hot surfaces or sharp tools.

Question 6: Write a brief safety checklist that must be completed before starting any workshop activity.

Answer: Checklist should include: check all safety guards are in place, wear appropriate PPE, ensure tools are in good condition, keep work area clean and free of clutter, and be aware of emergency exits and equipment.

Question 7: Describe the proper procedure for safely switching off and cleaning a power drill after use.

Answer: Turn off the power switch, unplug the drill, carefully remove dust and debris using a brush or cloth, inspect for damage, and store in a safe location out of reach of others.

Question 8: Design a label that could be attached to machinery to warn users of potential dangers. Describe what information and symbols should be included.

Answer: Label should include clear warning symbols like a danger triangle with an exclamation mark, instructions such as ‘Keep hands clear’, and symbols indicating hot surfaces or moving parts.