Question 1: Describe a process you would use to cut a piece of wood to a specific size for a project. Include the tools involved and safety precautions.

Answer: Use a saw such as a hand saw or a power saw. Measure the wood accurately with a ruler or measuring tape, mark the cut line with a pencil, and wear safety goggles. Secure the wood firmly before cutting to ensure safety and precision.

Question 2: Explain how you could join two pieces of plastic together in a way that is strong and durable.

Answer: Use techniques such as plastic welding, using a hot glue gun, or solvent welding. Ensure the surfaces are clean, align the pieces properly, and apply the chosen adhesive or welding process evenly.

Question 3: Sketch a simple design for a small storage box that could be made from card or wood. Show how the pieces will be assembled and joined.

Answer: A clear sketch should include the base, sides, and lid of the box, with lines indicating where joins will be made, such as tabs, slots, or glue edges. The sketch should demonstrate understanding of basic box construction.

Question 4: Identify two different tools used for drilling holes in materials. Describe when you would use each tool.

Answer: A hand drill or a power drill can be used. Use a hand drill for small, precise holes or when working manually; use a power drill for larger or multiple holes, or when working on larger projects.

Question 5: Draw a plan and side view of a simple hinge mechanism that could be used in a small box lid. Label the main parts.

Answer: A correct sketch shows a hinge with a pin and two plates, one attached to the lid and the other to the box. Labels should identify the pin, plates, and pivot points.

Question 6: Explain two methods used to smooth the edges of rough materials after cutting.

Answer: Use sandpaper or a file to remove roughness and sharp edges. Rubbing the edges with fine-grit sandpaper or a metal/file until smooth and safe to handle.

Question 7: Plan and sketch an ergonomic handle for a shopping bag. Consider comfort and ease of use.

Answer: A sketch should show a handle with a comfortable grip, possibly padded or contoured to fit the hand. Indicate how it attaches to the bag and ensure the shape distributes weight evenly.

Question 8: Describe the process of gluing two pieces of paper or card together. Include tips for best results.

Answer: Apply a thin, even layer of glue on one surface, press the pieces together firmly, and hold or clamp until the glue sets. Use glue appropriate for paper or card, and avoid excess to prevent warping.

Question 9: Sketch a simple layout for a prototype of a keyring holder that can be made from cardboard or plastic. Show how it will hold keys securely.

Answer: A correct sketch shows a base with raised edges or hooks to hang keys, with labels indicating the key holding areas and attachment points.

Question 10: What safety precautions should you take when using a hot glue gun?

Answer: Wear protective gloves if necessary, work on a stable surface, keep the glue gun away from skin and clothing, and unplug it when not in use to avoid burns.

Question 11: Create a labelled plan for constructing a simple paper or card model of a chair. Include the main parts and how they will be joined.

Answer: The plan should show parts such as the seat, backrest, and legs with labels. Indicate joining methods like tabs and slots or glue points. The plan must demonstrate understanding of basic structural design.