Question 1: Describe the process of how you would join two pieces of wood together using glue and clamps. Include the steps involved.

Answer: Apply an even layer of wood glue to the edges of the pieces, press them together firmly, and use clamps to hold the pieces in place until the glue dries completely, usually for several hours or as specified on the glue packaging.

Question 2: Sketch a simple plan for a box that could be made using folding and gluing techniques. Show the main views and indicate where the folds and glued joints will be.

Answer: A basic rectangular box with flaps on the edges for folding, and marks indicating fold lines. Glue joints are shown at the edges where the sides meet the base, with clear indication of fold lines.

Question 3: Explain the difference between carving and shaping in the context of making a wooden handle. How are these techniques typically performed?

Answer: Carving involves removing material from the wood using tools like chisels to create detailed designs or contours. Shaping involves forming the wood into a specific form by methods such as sanding or using a router to smooth or contour the surface.

Question 4: Design a simple plan for a metal component that requires bending. Describe the steps involved in bending the metal safely and accurately.

Answer: Mark the bend lines clearly on the metal piece, secure the metal in a bending jig or vice, and use a controlled force to bend along the marked lines. Ensure safety precautions are followed, such as wearing gloves and eye protection, and check the angle of the bend with a protractor or angle gauge.

Question 5: Draw a design for a plastic container that can be produced using moulding techniques. Include the main shape and features such as openings or handles.

Answer: A simple container with a rounded or rectangular shape, with an opening at the top, and optional handles on the sides. The drawing should clearly show the overall shape and features, with labels for the opening and handles.

Question 6: Identify and explain two common methods used to finish wood surfaces after making, to improve appearance and durability.

Answer: Sanding to smooth the surface and remove rough edges, followed by applying a finish such as varnish or oil to protect the wood and enhance its appearance.

Question 7: Describe how a sewing technique can be used as a joining method in product making. Include the basic steps involved.

Answer: Align the edges of the fabric pieces, sew them together using a needle and thread or a sewing machine along the designated seam, and finish with knotting or backstitching to secure the join.

Question 8: Sketch a plan for a simple hinge mechanism suitable for a small box lid. Show how the parts connect and move.

Answer: A hinge with two plates connected by a pin, one plate attached to the lid and the other to the box body. The sketch should show the pivot point and the way the lid swings open and closed.

Question 9: Design a solution using a simple cutting technique to create a pattern on a piece of cardboard. Describe the tools and steps you would use.

Answer: Use a craft knife or scissors to cut out shapes or lines on the cardboard, following a planned pattern. Ensure safety by cutting away from the body and using a cutting mat if necessary.

Question 10: Explain the purpose of using a jig in making repetitive cuts or holes. How does it improve accuracy?

Answer: A jig provides a guiding framework that positions the material consistently for each cut or hole, ensuring uniformity and improving accuracy, reducing errors and saving time.

Question 11: Describe how you would finish a metal object to prevent rust and improve appearance. Include at least two techniques.

Answer: Apply a protective coating such as paint or a clear lacquer, and use polishing or buffing to achieve a smooth, shiny surface that also helps prevent corrosion.