Question 1: Define the term 'safety' in the context of product design and making.

Answer: Safety in product design refers to creating products and processes that prevent harm or injury to users, makers, and others involved. It involves considering hazards and implementing measures to minimize risks.

Question 2: List three common hazards that might occur during the manufacturing of a plastic product.

Answer: 1. Burns from hot equipment or materials 2. Cuts or lacerations from sharp tools or edges 3. Inhalation of harmful fumes or dust

Question 3: Explain why it is important to wear protective equipment, such as goggles and gloves, when working with power tools.

Answer: Protective equipment helps prevent injuries such as eye damage from flying debris, cuts from sharp tools, and skin burns or irritation, ensuring the safety of the person working.

Question 4: Describe three safety precautions that should be taken before starting to use a soldering iron.

Answer: 1. Ensure the soldering iron is in good condition and properly grounded. 2. Work in a well-ventilated area to avoid inhaling fumes. 3. Keep flammable materials away from the soldering station and wear safety glasses.

Question 5: Design Brief: You need to create a safety cover for a rotating drill bit to prevent accidental contact. Sketch a simple design for this safety cover, ensuring it is easy to remove and replace.

Answer: A correct sketch would show a protective cover that snugly fits over the drill bit, with a latch or quick-release mechanism for easy removal. The cover should be made of sturdy, non-conductive material, with smooth edges and sufficient clearance around the bit.

Question 6: Explain how the use of guards and barriers can improve safety during the manufacturing process.

Answer: Guards and barriers physically block access to dangerous moving parts or hot surfaces, reducing the risk of accidental contact, cuts, or burns. They act as a first line of defense, ensuring safer operation.

Question 7: Describe the role of risk assessment in ensuring safety during the design and making process.

Answer: Risk assessment involves identifying potential hazards, evaluating the likelihood and severity of harm, and implementing measures to eliminate or control risks. It helps prevent accidents and ensures safe working conditions.

Question 8: Sketch a simple plan for a safe workspace layout when working with electrical components, including storage and safety equipment.

Answer: A correct plan would feature a designated work area with clear space, organized storage for tools and components, a fire extinguisher, safety goggles, and a first aid kit nearby. All electrical outlets should be properly grounded, and cables should be neatly arranged to prevent trips.