Question 1: Describe three safety precautions you should take when using a hand saw in a workshop.

Answer: Wear safety goggles, keep hands away from the cutting line, and ensure the workpiece is securely clamped.

Question 2: List four different types of cutting tools used in product design and briefly state what each is used for.

Answer: Hacksaw - cutting metal; Craft knife - cutting paper or thin materials; Coping saw - intricate cutting in wood; Tin snips - cutting sheet metal.

Question 3: Explain the purpose of a clamps in the making process.

Answer: Clamps hold the workpiece securely in place to ensure accurate cutting, drilling, or gluing.

Question 4: Sketch a design for a simple adjustable spanner, including the main parts. Label the handle, jaw, and adjustment mechanism.

Answer: A rough sketch showing a handle connected to a fixed jaw, with an adjustable jaw moved by a screw or sliding mechanism. Labels include handle, fixed jaw, adjustable jaw, and adjustment screw.

Question 5: Describe the difference between a Phillips head screwdriver and a flat-head screwdriver. Include the types of screws they are used for.

Answer: A Phillips head screwdriver has a cross-shaped tip designed for screws with a cross-shaped socket; a flat-head screwdriver has a flat blade for screws with a straight, horizontal slot.

Question 6: Draw a basic plan for a handheld drill, indicating where the motor, chuck, and trigger are located.

Answer: A sketch showing a cylindrical body (motor), a chuck at the front for holding drill bits, and a trigger on the handle for operation.

Question 7: Identify two types of measuring tools used in product design and explain their specific uses.

Answer: A ruler or tape measure for measuring length; a caliper for precise measurement of internal and external dimensions.

Question 8: Create a brief 'Design Brief' for a project to make a small storage box. Include the problem to solve and the tools you might use.

Answer: Problem: To create a durable and portable storage box for school supplies. Tools: saw, screwdriver, clamps, file, measuring tape, and glue.

Question 9: Explain why it is important to select the correct tool for a specific task in product making.

Answer: Using the correct tool ensures safety, accuracy, and efficiency, and prevents damage to the workpiece or injury.

Question 10: Sketch a simple plan showing how you would set up a workspace for making a small wooden project. Include key tools and safety equipment.

Answer: A layout with a workbench, saw, clamps, drill, measuring tools, and safety equipment like goggles and gloves placed nearby.